Communicator

China's largest petrochemical industrial base has been fully completed.

On December 19, the second phase of the capacity expansion and high-end new materials project of SINOPEC's Zhenhai Refining and Chemical (ZRCC), a key project of Zhejiang Province's "14th Five-Year Plan", was fully mechanically completed, setting a number of records in the construction of domestic projects of the same size, including the most extensive application of independent innovation, the highest degree of intelligence, and the best energy saving and consumption reduction. So far, the refining capacity of Zhenhai Refining and Chemical has been increased to 40 million tons, making the total refining capacity of the Zhejiang Ningbo Petrochemical Base where it is located exceed 50 million tons, making it the largest, most technologically advanced, and most competitive world-class petrochemical industrial base in the country.

The Ningbo Petrochemical Industrial Base in Zhejiang is located in the Yangtze River Delta region and is a consumption center for downstream petrochemical products. The total investment in the Phase II capacity expansion and high-end new materials project of Zhenhai Refining and Chemical is 41.6 billion yuan, covering 18 units such as atmospheric distillation, catalytic cracking, polypropylene, and propane dehydrogenation. The new production capacity is fully focused on chemical processes, which will give rise to a number of high-value-added characteristic industrial chains such as "refining-propane dehydrogenation-propylene-acrylonitrile-ABS/methionine, refining-liquefied gas-isononanol-environmentally friendly plasticizers", focusing on the development of high-end polyolefins, high-end new materials, high-end chemicals and other products, which can provide nearly 8 million tons of related products to the downstream each year, providing strong support for the integrity and competitiveness of the industrial chain of advantageous industries such as automobiles, home appliances, and textiles in the Yangtze River Delta region, and driving the trillion-level output value of the upstream and downstream industrial chains.

The project has set multiple records and established industry benchmarks. It successfully achieved domestic production of 10 core equipment pieces, including the world's largest vertical labyrinth compressor. The project extensively implemented smart technologies, achieving simultaneous delivery of digital and physical factories, and deployed a fully independent domestic industrial operating system. It utilized the independently developed "Petrochemical Smart Cloud" industrial internet ecosystem platform to effectively support operational decisions and management. Additionally, the project was the first to comprehensively implement energy-saving measures, reducing overall energy consumption by approximately 11.7%. During the construction period, the project accumulated over 90 million continuous safe work hours, with a 100% quality pass rate for unit projects, setting a new industry standard.

Source: Xinhuanet

#china #sinopec #zhenhai #ningbo #zrcc #zheijiang #pdh #adu #fcc #acrylonitrile #abs #lng #refining #petrochemicals

The picture shows the panoramic view of 4# atmospheric and vacuum distillation unit

April 2010: The first million-ton ethylene plant of Zhenhai Refining and Chemical was completed and put into operation. (Source)

2020: China's first 100,000 tons/year bio-jet fuel unit was completed in Zhenhai Refining and Chemical. (Source)

Jan 2022: Zhenhai Refining and Chemical's 1.2 million tons/year ethylene unit produced qualified products. (Source)

28^th June 2021: The first phase of Sinopec Zhenhai Base project was completed in Zhenhai, Ningbo, Zhejiang. The commissioning of this project will add 1.2 million tons of ethylene annual production capacity and 4 million tons of refining annual capacity to Zhenhai Refining and Chemical. (Source)

27^th Sep 2021: The 4# atmospheric and vacuum unit was put into operation. In 2022, the energy (steam) consumption of the unit dropped from 11.51 kg of standard oil/ton at the initial start-up to 9.45 kg of standard oil/ton, with significant energy-saving and consumption-reducing effects.

18^th Nov 2021: The No. 2 coal-coke hydrogen production unit at the Zhenhai base was successfully put into operation. 
Over the past year (2022), the 2# coal-coke hydrogen production unit has supplied more than 100,000 tons of hydrogen and over 700,000 tons of fuel gas . It has successfully achieved 122 days of operation of the III series gasifier burner, more than 3 months of stable operation of the coal mill, and more than 80 days of wastewater stripping operation, creating the first domestic record of dual-unit operation of propylene compressors. (Source)

6^th Jan 2022; The No. 2 propylene oxide styrene (POSM) unit of Zhenhai Base was successfully put into trial operation. 
In the one year since the start of operation, the plant has achieved a stability rate of 99.42% and a product qualification rate of 100% . The plant achieved excellent results in annual PO production of 269,800 tons and SM production of 583,400 tons.  (Source)

2022: The tail oil products produced by the 3# hydrocracking unit are used as the raw materials for the 2# ethylene unit, and desulfurized dry gas is provided as the sulfur injection agent. 
As the largest single-series hydrocracking unit in China, the unit has now (6^th Jan 2023) processed a total of 2.2 million tons of wax oil, 1.64 million tons of diesel, and produced a total of 1.18 million tons of naphtha and 550,000 tons of jet fuel. (Source)

7^th Jan 2023: 
▪️ Today, on the first anniversary of the successful start-up of the ethylene unit, the unit's automatic control rate reached 97% and the stability rate reached 99.5%, the output of ethylene products was 997,500 tons, and the comprehensive energy consumption of the ethylene cracking furnace ranked first in Sinopec.
▪️ As an important downstream unit of ethylene, the 2# ethylene glycol (2# EOEG) unit actively explored the lower limit of the unit's operating load.
▪️ The National Four Units (2# butadiene extraction unit, 3# aromatics extraction unit, 2# MTBE/butene-1 unit, 2# pyrolysis gasoline hydrogenation unit) have made positive contributions to the company's optimization of ethylene production capacity structure, processing C4 to C9 cracking components and integrating them into high value-added economic value products.
(Source)

24^th Nov 2023: The 1.5 million tons/year ethylene and downstream high-end new materials industry cluster project of Zhenhai Refining and Chemical started. The project involves 2*200,000 tons/year of polyolefin elastomer (POE/α-olefin) combination, 400,000 tons/year of low-density polyethylene (LDPE)/ ethylene-vinyl acetate copolymer (EVA) (vinyl acetate (VA)), 200,000 tons/year of adiponitrile and other popular materials. (Source)

18^th Oct 2024: Sinopec Ningbo Project EPC General Contracting, Zhenhai Base Phase II Project Double Hydrogenation Unit Delivery! The 1.5 million tons/year jet fuel hydrogenation and 4 million tons/year wax oil hydrogenation units at Sinopec Zhenhai Base have passed the acceptance inspection. (Source)

21^st October 2024: The mechanical completion of the 11 million tons/year atmospheric and vacuum distillation unit of the second phase of the Zhenhai base was achieved. This project is the leading unit of the second phase of the base's refining project, and it is also the atmospheric and vacuum distillation unit with the largest crude oil processing capacity of Zhenhai Refining and Chemical. (Source)

30^th August 2024: The first batch of main and supporting projects of the Zhenhai Base Phase II - aromatics extraction, catalytic gasoline hydrogenation, and pressure tank area - achieved mechanical completion. So far, the overall schedule of the Zhenhai Base Phase II project has been completed by 95%, and the project construction is stable and orderly. (Source)

23^rd Nov 2024: The 1.5 million tons/year No. 2 aviation kerosene hydrogenation unit of the second phase of Zhenhai Base successfully introduced raw aviation kerosene, marking that the first unit of the second phase of the base has entered the feeding test run stage. (Source)


#ZRCC  #zhejiang  #sinopec  #refining  #chemical  #downstream