Categories:



Just completed an extensive technical update of Lummus Technology's SRT steam cracking platform for our ppPLUS knowledge base. With 7 generations of evolution since 1965 and powering 51% of ethylene plants built from 2001 to 2021, this technology represents the backbone of global petrochemical production.

Key technical insights covered:
✅ Multi-pass coil configurations optimizing residence time & heat transfer
✅ Quick Quencher TLE technology achieving 10ms residence times
✅ Thermal efficiencies >94% with 28-32 GJ/MT ethylene energy consumption
✅ Run lengths of 45-120 days depending on feedstock
✅ Complete process flow from feedstock prep to cryogenic fractionation

How ppPLUS helps facility stakeholders:
🎯 Site Modeling: Detailed process parameters for existing plant optimization
🎯 Project Development: Technology benchmarking for grassroots facilities
🎯 Facility Mass Balance: From Feeds to Products including Emissions & Coproducts
🎯 Performance Analysis: Comparative data for technology selection
🎯 Technical Due Diligence: Comprehensive technology assessments

Whether you're optimizing an existing ethylene plant or developing new petrochemical capacity, our technical intelligence platform provides the depth needed for informed decision-making.

#petrochemicals #ethyleneplant #steamcracker #steamcracking #srtfurnace #lummustechnology #linde #engineering #kbr #exxonmobil #technipenergies #sinopec



We are pleased to share a new ppPLUS resource detailing the DMTO (Methanol-to-Olefins) technology, developed by the Dalian Institute of Chemical Physics (DICP) and their partners.

Light olefins—ethylene and propylene—are the building blocks for countless modern products: plastics, synthetic rubbers, fibers, and more. Traditionally, these are produced by steam cracking of naphtha or other oil-derived feedstocks. As the world looks for greater energy and feedstock security and sustainability, MTO technology stands out by enabling the direct production of olefins from methanol, which can be synthesized from coal, natural gas, biomass, or captured CO₂.

DMTO: The World’s Leading Technology

The DMTO process, pioneered and continuously advanced by DICP, is the world’s foremost MTO technology in terms of scale, efficiency, and impact:

🔵 Innovation Leadership: DICP’s breakthroughs—including the landmark SAPO-34 catalyst and fluidized bed reactor system—opened a practical, competitive route from methanol (coal-based or otherwise) to olefins.

🔵 Industrial Scale: By 2020, over 8 million tonnes of annual olefin capacity in China had been built on DMTO and DMTO-II plants, with more than 26 global licenses issued.

🔵 Process Evolution: Third-generation (DMTO-III) plants achieve record selectivity (85-90%) for ethylene and propylene and further reduce methanol consumption per tonne of olefins produced.

🔵 Integrated Upgrades: The process can incorporate C₄ conversion (achieving higher yields and better energy balances) and has led to “Methanol-to-Propylene” variants to answer evolving market needs.

Strategic Impact: Unlocking Coal and De-Risking Energy Supply

For China and other coal-rich countries, DMTO allows the transformation of abundant coal resources into high-value chemicals—drastically reducing reliance on imported oil and gas.

🔵 It supports national economic security, local jobs, and value-added industry around coal conversion.

🔵 The technology also provides a platform to transition towards cleaner methanol sources (biomass, CCUS), future-proofing the olefins sector.

Learn More and Connect

The deployment of DMTO is one of the defining success stories of applied catalysis and process engineering in the 21st century.

For anyone interested in the intersection of energy, chemicals, and strategic resource management, DMTO offers a robust, proven solution with international relevance.

Discover details, process fundamentals, historical milestones, and technology generations in this dedicated ppPLUS resource.

Let’s connect and discuss how methanol-to-olefins and related technologies are shaping the future of the global chemicals industry.

#mto #dmto #coaltochemicals #coaltoolefins #sinopec #honeywell #kbr #dalianinstituteofchemicalphysics #chineseacademyofsciences #china #dicp




🚀 We've published a comprehensive assessment of MTO/DMTO technologies on ppPLUS, covering the complete value chain from coal gasification through polymer-grade olefins production.

🔬 Key Technical Insights:
✅ Detailed reactor design (fluidized-bed at 400-450°C, 3 bar)
✅ Process optimization including methanol + steam co-feeding for catalyst stability
✅ Complex product recovery requiring cryogenic separation (-90°C demethanizer)
✅ Comprehensive market analysis showing China's dominance (24 commercial plants up to March 2021)

📊 Technology Landscape (up to March 2021):
🟢 DMTO (DICP/Sinopec): 68.6% global market share, 15.25 MMTA capacity
🟢 UOP/Hydro-MTO: 15.8% market share, proven alternative
🟢 Sinopec S-MTO: 15.6% market share, growing presence

The assessment includes detailed process flowsheets, economic considerations, and real-world applications from Shenhua Baotou to the latest mega-projects like Inner Mongolia Baofeng's 3 Mt/y facility.

Essential reading for anyone involved in coal-to-chemicals, methanol upgrading, or olefins production planning.

#mto #dmto #coaltochemicals #coaltoolefins #sinopec #honeywell #uop #kbr #dicp #dalianInstituteofchemicalphysics #chineseacademyofsciences #china #methanoltoolefins













Message has a thread